Boiler rooms

Direct Hydraulic Power from Industrial Thermal Energy

Eliminate intermediate electrical conversion. Convert boiler thermal energy directly into high-pressure hydraulic power up to +600 bar.

Bridging Heat and Hydraulic Power

In continuous industrial operations and process plants, efficiency is paramount. The Hydro Puls Direct-Drive (HPDD) redefines waste heat recovery and process heating integration by completely bypassing the traditional electrical conversion step. Instead of converting high-grade thermal energy into electricity and back into mechanical force, the HPDD platform converts thermal expansion directly into high-pressure hydraulic output.

Engineered for High-Temperature Demands

Designed to seamlessly co-locate with industrial boiler infrastructure and next-generation low-carbon thermal systems, the HPDD offers unparalleled stability under continuous operational loads:

• Thermal Equilibrium: Operating at a baseline standard of 230°C, both the Inconel cylinder boring and the piston expand symmetrically by exactly 109 µm. This precise thermodynamic balancing maintains a critical 25-micron gap, ensuring absolute hydraulic stability and sealing integrity.
• Mechanical Balance: Utilizing two pairs of pistons in strict opposition, the architecture eliminates internal primary forces, while an unpressurized siloxane fluid housing prevents conventional seal fatigue.
• Fuel Agnostic Integration: Ready for the energy transition, the platform integrates flawlessly with existing steam and process heating infrastructure running on traditional or future fuels like hydrogen, methanol, and ammonia.

Future-Proof Scalability

Built to adapt to growing industrial demands, the core platform scales seamlessly, with a future roadmap expanding capabilities up to 200Hz / 410kW for high-throughput process environments.